Material guide

MAS RG Series Rice & Paddy Sorter

For white rice, brown rice, black rice, red rice, parboiled rice, glutinous rice, and long-grain rice streams where visible color, shape, size, surface defects, and foreign material must be defined before configuration.

Rice varietiesVisible defectsShape and sizeFeed / accept / reject
Browse all Mayson sorters
InputMixed rice input sample with visible foreign material and grading variation.
AcceptClean accepted rice sample with consistent grain appearance.
RejectRejected rice sample with concentrated visible foreign material and off-spec kernels.

Rice variety explorer

Each rice stream needs its own visual boundary.

Variety, milling state, origin, storage, and grading target change what counts as acceptable product. The examples below describe possible sorting directions, not fixed machine claims.

White rice grains on a dark background for variety comparison.
White Rice

Bright milled grains with a narrow accepted color range.

Yellow grains, chalky grains, black specks, broken kernels, and husk fragments can stand out clearly.

Sorting objective
Support a cleaner accepted stream by separating visible discoloration, chalkiness, broken pieces, and foreign material.
Evaluation note
Potential application subject to material evaluation.
Brown rice grains with bran tone variation.

Brown Rice

Tan bran layer with natural color variation that may still be acceptable.

Define the accepted brown-rice tone before rejecting visible off-color grains or foreign material.Potential application subject to material evaluation.
Black rice grains with dark purple-black tones.

Black Rice

Dark grains with high contrast against pale fragments or light foreign material.

Separate visible off-type grains and contrasting foreign material while preserving acceptable dark kernels.Potential application subject to material evaluation.
Red rice grains with reddish brown surface tone.

Red Rice

Red or reddish-brown kernels where accepted tone must be clearly defined.

Use sample review to decide which red tones remain accepted and which become reject classes.Potential application subject to material evaluation.
Parboiled rice grains with warm amber color.

Parboiled Rice

Warm yellow or amber tone influenced by processing conditions.

Control visible appearance and remove off-spec grains after the accepted parboiled range is confirmed.Potential application subject to material evaluation.
Short opaque glutinous rice grains presented in a tray.

Glutinous Rice

Opaque white grains that can make chalkiness and surface defects harder to separate visually.

Review glutinous-rice defects separately from ordinary white-rice recipes.Potential application subject to material evaluation.
Long-grain white rice with slender kernel shape.

Long-Grain Rice

Long, slender kernels where shape and integrity are part of the quality target.

Combine visible color inspection with shape and size review when the grading target requires it.Potential application subject to material evaluation.

Sorting targets and accepted color ranges are defined using representative samples.

Visible defect library

Define the visible reject class before building the recipe.

Rice defect names can sound simple, but the reject boundary is usually sample-specific. The sorter can only act on visible differences presented to the inspection system.

01Color Defects
Detailed crop of rice sample containing yellow grains and pale off-color kernels.Rice sample with dark spotted and discolored grains.

Yellow Grains

Yellow or amber grains that stand apart from the accepted product range.

Feed
Mixed milled rice with moisture, age, drying, or storage-related color variation.
Accept
Grains matching the approved accepted color window.
Reject
Visible yellow grains outside the agreed recipe boundary.
Testing note
The yellow threshold should be set with representative accepted and rejected samples.

Off-color Grains

Grains that fall outside the agreed accepted color family for the selected rice grade.

Feed
Mixed rice with natural tone variation, processing color shifts, or off-type kernels.
Accept
Grains that remain inside the buyer's accepted color range.
Reject
Visible off-color grains selected during sample comparison.
Testing note
The off-color boundary should be set with representative accepted and rejected samples.

Spotted or Discolored Grains

Brown, black, red, or mixed-color marks visible on the grain surface.

Feed
A mixed feed containing off-color kernels and normal natural variation.
Accept
Grains within the approved color and surface appearance range.
Reject
Visibly spotted or discolored kernels defined as rejects.
Testing note
Visible appearance does not confirm the cause of discoloration.

Dark Grains

Dark kernels or dark fragments visible against the accepted stream.

Feed
White or light-colored rice with dark off-type grains or fragments.
Accept
Clean accepted rice with dark-grain tolerance set by the buyer.
Reject
Dark grains and fragments that exceed the selected tolerance.
Testing note
Contrast, stream depth, and camera lighting affect detectability.
02Surface and Maturity
Rice sample with opaque chalky grains and subtle immature color variation.Portrait crop of rice sample mixed with husk, stones, and visible foreign material.

Chalky Grains

Opaque or chalky areas that reduce visual translucency.

Feed
Milled rice containing chalky, immature, or partially translucent kernels.
Accept
Grains that meet the customer's appearance and translucency target.
Reject
Chalky grains selected for removal after sample comparison.
Testing note
Chalkiness may need a separate recipe from ordinary color sorting.

Visibly Damaged Grains

Broken surface, marks, dark edges, or other visible damage.

Feed
Rice after handling, milling, or storage with visible damage mixed into the product stream.
Accept
Grains without the visible damage class selected for removal.
Reject
Damaged grains matching the tested visual reject pattern.
Testing note
Only visible damage can be evaluated by visible-light inspection.

Visible Mold-like Discoloration

Visible spots or discoloration that look mold-like to human inspection.

Feed
Rice containing suspicious surface discoloration in the visible spectrum.
Accept
Grains without the selected visible discoloration pattern.
Reject
Visible mold-like discoloration as defined by sample review.
Testing note
The page does not claim food-safety diagnosis or invisible contamination detection.

Immature Grains

Pale, greenish, chalky, or underdeveloped kernels visible in the stream.

Feed
Harvest or processing variation mixed with normal accepted grains.
Accept
Accepted grains that match the buyer's maturity and appearance range.
Reject
Immature grains defined by visible color, opacity, and shape signals.
Testing note
Maturity sorting must be calibrated against actual accepted and rejected samples.

Glutinous Rice Defects

Dark, yellow, spotted, or visibly contaminated kernels in glutinous rice streams.

Feed
Opaque glutinous rice where surface contrast may be subtle.
Accept
Acceptable glutinous grains matching the approved recipe window.
Reject
Visible glutinous-rice defects and impurities selected for removal.
Testing note
Glutinous rice should not reuse an ordinary white-rice recipe without testing.
03Broken and Off-Size
Large broken rice fractions used as an integrity rejection reference.Fine broken rice fractions used as a rejection reference.

Large Broken Grains

Large broken kernels that remain visually close to whole grains but affect grade appearance.

Feed
Milled rice with head rice, partial kernels, and larger broken fractions mixed together.
Accept
Whole or approved larger kernels matching the selected grade.
Reject
Large broken grains selected for removal or separate grading.
Testing note
Broken-grain boundaries should follow the buyer's product standard and sample review.

Fine Broken Grains

Small broken fractions or fine pieces visible in the rice stream.

Feed
Rice containing head rice, small broken fractions, and fines.
Accept
Approved kernel size range for the finished product.
Reject
Fine broken fractions when visible and consistently presented.
Testing note
Fine fractions can be difficult when feed presentation is unstable.

Long-grain Rejection

Over-length grains that stand out from the selected product grade.

Feed
Mixed length rice where long grains are not part of the accepted product target.
Accept
Short or medium grains inside the defined length range.
Reject
Long grains selected as off-size material.
Testing note
Length thresholds must be confirmed using the actual rice variety.

Short-grain Rejection

Short grains or off-size fragments in a long-grain product stream.

Feed
Long-grain rice mixed with short kernels, broken pieces, or off-size fractions.
Accept
Long grains inside the agreed accepted range.
Reject
Short grains or off-size pieces selected for removal.
Testing note
The recipe must separate true short grains from broken fractions where possible.

Visual preview

Not sure which defects belong in your reject class?

Upload representative images and create an initial visual sorting preview before arranging a real machine test.

Preview Your Rice Sample

Shape and size sorting

Length, width, shape, and integrity can become sorting targets.

Visible size and shape differences can support grade control when they are stable enough in the material presentation. The final threshold depends on variety, sample, and customer quality standard.

Single rice grain on a light background for shape and size measurement.Rice grain shape and size inspection signals
Length
Shape
Integrity
Width
Long rice grains used as an over-length rejection reference.Length

Long Grain Rejection

Accept

Short or medium grains kept for a defined product grade.

Reject

Over-length grains separated when they break visual uniformity.

Works only after the accepted length range is defined by sample review.
Focused crop of short rice grains used as an off-size rejection reference.Length

Short Grain Rejection

Accept

Long grains kept as the accepted product stream.

Reject

Short grains or off-size fragments rejected from long-grain product.

The recipe must consider overlap between short whole grains and broken grains.
Short to medium rice grains used as an accepted shape reference.Shape

Accepted Short or Medium Grain

Accept

Short or medium kernels remain when they match the selected product grade.

Reject

Off-size long grains can be moved out once the accepted boundary is confirmed.

Shape classes should be set with the actual customer grade sample.
Long rice grains arranged as an accepted reference class.Width

Accepted Long Grain

Accept

Long kernels remain when the finished grade requires slender full grains.

Reject

Short or mixed off-type kernels can be removed from the accepted range.

Width and silhouette still need confirmation against the actual rice variety.

Grain integrity examples

Whole-kernel and broken-grain targets should follow the actual rice grade, sample mix, and customer acceptance boundary.

Whole rice kernels used as an integrity acceptance reference.Integrity

Accepted Full Kernels

Accept

Whole grains remain in the accepted stream.

Reject

Large and fine broken fractions are moved out into separate rejects.

Head-rice targets depend on the actual product grade under review.
Large broken rice fractions used as an integrity rejection reference.Integrity

Reject Large Broken Grains

Accept

Whole or near-full kernels remain as the target output.

Reject

Large broken kernels move into a controlled reject class.

Large-broken limits should match the customer's grading rule.
Head-rice sample with full kernels and stable appearance.Integrity

Accepted Head Rice

Accept

Head rice remains after the broken-grain boundary is set.

Reject

Shorter partial kernels and fines can be separated where presentation is stable.

Head-rice accept ranges should be tested with representative production material.
Fine broken rice fractions used as a rejection reference.Integrity

Reject Fine Broken Fractions

Accept

Larger kernels remain when the grade allows them.

Reject

Fine broken fractions are separated when they are visible and consistently presented.

Fine fractions become harder when the layer depth and overlap are unstable.

Actual shape and size thresholds must be confirmed with representative rice samples and the selected machine configuration.

Foreign material classification

Classify visible contaminants by source and optical contrast.

Foreign material removal should be scoped with real contamination samples. The page lists visible classes for evaluation, not a guarantee that every particle is detectable.

Panel crop of rice sample with stones, husk, and natural field contaminants.

Natural Contaminants

Field or primary-cleaning residues that may remain with the rice stream.

StonesSandClodPlant Debris
Panel crop of rice sample with visible fragments used as an industrial-contaminant illustration.

Industrial Contaminants

Plant, packaging, or handling fragments that require visible-contrast review.

GlassCeramicsPlastic FragmentsDesiccant ParticlesVisible Metal Fragments
Panel crop of rice sample with husk, fibers, and organic contaminant fragments.

Organic Contaminants

Process-related or biological foreign material that must be reviewed carefully.

Husk and BranStrings and FibersVisible Insect MaterialDropping-like Foreign Material

Detectability depends on visible contrast, particle size, material presentation and the selected inspection configuration.

Material sorting challenges

Rice is small, fast, and visually variable.

Sorting difficulty comes from the material stream itself. This is why a real sample test matters before final configuration.

Portrait crop of rice sample with mixed contaminant load used to explain inspection challenges.
01

Small particle size

Each grain is small, so presentation, camera timing, and ejector timing need to work together.

Representative samples show whether the target difference is visible enough at operating speed.
02

High material flow

Continuous rice flow can hide individual grains if the feed layer is too dense or unstable.

Testing helps define feed behavior and whether the target can be inspected consistently.
03

Similar accepted and defective colors

Yellow, chalky, immature, or lightly discolored grains may sit close to the accepted product range.

Good and reject samples are needed to set a practical decision boundary.
04

Broken and overlapping grains

Broken pieces and overlapping grains can reduce shape clarity and complicate rejection timing.

Sample trials reveal whether shape classes remain stable in the stream.
05

Harvest, origin, and storage variation

Rice from different batches can shift in color, surface condition, moisture history, and impurity mix.

Recipes may need review when the source material changes.
06

Different market grading requirements

One buyer may accept a visible variation that another buyer wants removed.

Testing turns the buyer's quality target into accepted and rejected sample classes.
07

Limited viewing angles

Some surface defects are visible only from certain angles or when the grain is presented cleanly.

A real test checks whether the selected inspection setup can see the target consistently.
08

Need for stable presentation

Lighting, feeding, and stream depth affect the visibility of every defect and contaminant.

Configuration is defined through material testing.

Feed / accept / reject

Build the recipe around three visible streams.

Rice sample review should name the mixed feed, the expected accepted product, and the expected rejected stream before any performance statement is made.

Mixed rice input sample with visible foreign material and grading variation.
Input

Mixed Feed

Representative incoming rice with acceptable grains, visible defects, broken pieces, and possible foreign material.

  • Accepted and rejected grains mixed
  • Visible color and surface variation
  • Foreign material examples supplied by the customer
Clean accepted rice sample with consistent grain appearance.
Accept

Expected Accept Stream

Rice that matches the selected grade target after visible defects and contaminants are separated.

  • Defined accepted color range
  • Shape and size tolerance agreed
  • Final quality target confirmed by sample review
Rejected rice sample with concentrated visible foreign material and off-spec kernels.
Reject

Expected Reject Stream

The visible defect, broken-grain, and foreign-material classes selected for removal.

  • Color defects
  • Shape and size rejects
  • Visible foreign materials

Illustrative material images for visual explanation. Final sorting configuration and performance depend on representative sample testing and operating conditions.

Recommended technologies

Visible inspection and recipe control stay inside the confirmed public scope.

These technology directions describe what can be evaluated visually and why representative material testing remains necessary.

Visible-Light Inspection

What it observes
Visible color, brightness, surface contrast, and presentation of each grain.
What it cannot confirm
Invisible contamination, chemical composition, or internal defects.
Why material testing is required
Lighting and camera setup must be matched to the real rice stream.

Color Recognition

What it observes
Yellow grains, dark grains, spotted grains, and off-color classes.
What it cannot confirm
The cause of discoloration or food-safety condition.
Why material testing is required
Accepted and rejected color ranges must be defined with samples.

Shape Analysis

What it observes
Length, width, broken-grain fraction, and visible grain integrity.
What it cannot confirm
Non-visible damage or grain quality hidden by overlapping material.
Why material testing is required
Thresholds depend on variety and buyer grading rules.

Visible Surface Defect Analysis

What it observes
Spots, marks, visible mold-like discoloration, and surface damage.
What it cannot confirm
Microbiological status or chemical contamination.
Why material testing is required
Surface defects need clear visual examples for recipe setup.

AI-Assisted Recipe Development

What it observes
Configured visual classes across accepted and rejected samples.
What it cannot confirm
A final machine result without a real material test.
Why material testing is required
AI preview can guide discussion, while machine configuration requires representative samples.

Lighting and Ejection Control

What it observes
Stable visual contrast and timed rejection of selected targets.
What it cannot confirm
Throughput, reject rate, or product loss without testing.
Why material testing is required
Ejection timing and material presentation must be checked on the real stream.

AI visual preview

Upload your rice sample

See a visual preview of possible accept and reject streams.

Preview Your Rice Sample